Showing posts with label auger horsepower. Show all posts
Showing posts with label auger horsepower. Show all posts

Wednesday, May 4, 2016

Free Calculator for Belt Length and Pulley Distance

Calculate belt length for an electric motor/drive belt


A common challenge experienced by many farmers, millwrights or grain handling professionals, you've broken a belt on a piece of grain unloading equipment.  Looking closer, you realize that the belt is worn to the point that you can't read the size.  You've got to get back up and running fast, so the belt needs to be replaced.  How can you figure out what size belt you need?  Sudenga Industries has come up with a handy online calculator to do just that.  Just plug in your info and you'll know what size belt to order.

Click here to go to the Sudenga online belt length calculator

Sudenga.com screenshot

Monday, March 16, 2015

What Am I Dealing With? Auger Sheaves, Pulleys and Belts!

First of all, what is the difference between a "sheave" and a "pulley"?  Check out this description on Wikipedia.  In short, it comes down to minor details and the words are often used interchangeably.

Sheaves and Belts
Sheaves are a common means of transmitting power from an electric motor or gas engine to the drive member.  Sheaves are available in many diameters which allow a screw conveyor (also known as an auger), to be run at many different RPM's.

"B" section belts carry the load from the motor sheaves to the drive.  The number of belts that are required to transmit the load depends on the pitch diameter of the driver (or motor pulley) and the type of belts used.

Two types of "B" section belts are used.  The ratings between the two types differs greatly.

The gripnotch or cog belt features a notched section on the inside diameter of the belts.  This allows the belt to coil around the smaller motor sheave instead of flexing the fibers of the belts which causes heat, creating a loss of horsepower.  Also, the sides of the belt are cut, not molded which creates a raw gripping edge.

Because of high horsepower ratings per belt, gripnotch belts should not be used on aluminum or pressed steel pulleys.

The 5L belt is a FHP, or fractional horsepower belt.  This belt is molded and relies mainly on tension of the belt to transmit the load.  The 5L belt is usually recommended for small loads where single belt only applications are required.  This is because 5L belts are not made in matched sets as are gripnotch belts, which would be required on multiple groove applications.  In short, because 5L belts are not matched, exact length cannot be guaranteed from belt to belt making tensioning difficult.

Proper belt tension is important.  Belts that are too loose will slip and wear prematurely.  If tightened too tight, the belts will stretch or create an overhung load on the bearings of the reducer.  Refer to the specifications provided by the manufacturer of your belt for instructions on how to properly tension the belt(s) on your equipment.

Wednesday, June 13, 2012

Hydraulic Motor Size vs. RPM Calculation:

Some useful formulas are listed below for figuring out how to size a hydraulic motor for your auger or other grain handling equipment.

                Gallons per minute of supply x 231
RPM =   Cubic inches of motor displacement

                                 Gallons per minute x 231
Motor cubic inches =              RPM

                            RPM x cubic inches of motor displacement
GPM required =                          231


PTO Shaft
A common question is, "How long can I expect my PTO shaft to last?"  While there are many factors that contribute to that answer, there are a few rules of thumb that should be kept in mind.

Grease! Grease! Did I mention grease?  The more often the better.  The number one thing you can do to extend the life of your PTO shaft is to grease it often.  Want to make sure it gets done?  Hang a grease gun on the equipment with a PTO shaft.

Some information regarding how operating angle contributes to the life expectancy of a PTO shaft:
At 540 RPM and transmitting 40 HP, a category 4 PTO shaft at 22 degrees has a 12% decrease in life expectancy when the angle is changed by 3 degrees.
At 540 RPM and transmitting 24 HP, a category 3 PTO shaft at 22 degrees has a 22% decrease in life expectancy when the angle is changed by 6 degrees.